2026Ongoing

Supply of Allen-Bradley PLC digital output modules and Moxa converter

The work was done at the Cikampek fuel terminal. It covers troubleshooting and replacement of the faulty Digital Output (DO) on the Allen-Bradley PLC, including checks of I/O function and related wiring.

Allen-Bradley PLC rack and cabling in a cabinet at Project site
Project site: Allen-Bradley PLC rack and cabling in a cabinet
Year
2026
Location
Karawang, Jawa Barat
Status
Ongoing
Work types
PLC
Updated

Overview

The PLC I/O and Moxa NPort 5160 replacement and troubleshooting work was done at the Cikampek fuel terminal to restore the reliability of the control system and the meter reading communication in the existing system.

Challenges

Problems were found on the Allen-Bradley PLC Digital Output (DO), and on the Moxa NPort 5160 used as the communication gateway for meter reading. This called for troubleshooting, device replacement, and integration testing with the existing system.

Solutions

The team troubleshot the PLC Digital Output and checked the wiring and I/O function, then replaced the faulty DO component. Next, they replaced the Moxa NPort 5160, configured the network and serial communication parameters, re-integrated it with the meter reading system, and did testing and commissioning.

Lessons learned

Troubleshooting needs a full check of I/O condition, wiring, communication configuration and network. This finds the source of the fault correctly, and the replacement does not disturb the existing system.

A similar need?

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Name the equipment you run and what has to change. We reply with the questions we would ask on site.