2020Finished
IP Saguling: PDM reconditioning
The DPM reconditioning project restored the function and reliability of measuring equipment through inspection, repair, replacement of damaged components, testing and calibration.
- Year
- 2020
- Location
- Purwakarta, Jawa Barat
- Status
- Finished
- Updated
Overview
The scope covers dismantling the unit, checking its mechanical and electrical condition, identifying damaged components, replacing components, reassembly, function testing, verifying measurement accuracy and documenting the reconditioning results. All work followed technical procedures, quality standards and Health, Safety, Security, and Environment (HSSE) requirements.
Challenges
Identifying the root cause of the damage to the equipment.
Getting replacement components that match the manufacturer specification.
Confirming measurement accuracy after reconditioning.
Keeping repair time short so the equipment can return to use quickly.
Solutions
Inspected and diagnosed the equipment thoroughly with a systematic troubleshooting procedure.
Used replacement components with an equivalent specification or as the manufacturer recommends.
Ran function tests and calibration to verify the performance of the instrument after reconditioning.
Documented the whole repair process and the test results as a reference for later maintenance.
Lessons learned
Regular inspection can detect damage early and lower the risk of equipment failure.
Documented maintenance history makes diagnosis and repair easier.
Quality components and full testing after reconditioning strongly affect equipment reliability.
A similar need?
Tell us about your facility.
Name the equipment you run and what has to change. We reply with the questions we would ask on site.